Chainsaw for Milling

Milling is an essential process in woodworking and lumber production, and having the right tool for the job can make a significant difference in your efficiency and the quality of your final products. When it comes to milling, a chainsaw is one of the most versatile and widely used tools. In this comprehensive guide, we will explore the best chainsaws for milling, taking into consideration factors like power, bar length, durability, and user-friendliness. Whether you’re a professional lumberjack or a DIY enthusiast, we’ve got you covered.

Understanding Chainsaw Milling

Before we dive into our top picks for the best chainsaws for milling, let’s first understand what chainsaw milling is and why it’s crucial to have the right chainsaw for the job.

What is Chainsaw Milling?

Chainsaw milling is the process of using a chainsaw to cut logs or lumber into boards and planks. It’s a cost-effective and portable way to transform raw timber into usable wood products. Whether you’re cutting boards for construction, crafting furniture, or building a log cabin, chainsaw milling can be a practical and rewarding endeavor.

Why Choosing the Right Chainsaw Matters

Selecting the right chainsaw for milling is essential for several reasons:

  • Efficiency: A powerful and well-suited chainsaw can make the milling process faster and more efficient.
  • Precision: The right chainsaw can help you achieve precise cuts, resulting in higher-quality wood products.
  • Safety: Safety should be a top priority when milling with a chainsaw. Choosing a reliable chainsaw can reduce the risk of accidents.
  • Durability: Milling can be tough on a chainsaw, so opting for a durable model ensures it will withstand the rigors of the job.

Factors to Consider When Choosing a Chainsaw for Milling

Before you make your purchase, it’s crucial to understand the key factors that should influence your decision. Here are some essential considerations when selecting the best chainsaw for milling:

Engine Power

Engine power is a critical factor in chainsaw milling. A more powerful engine will allow you to cut through larger and denser logs with ease. Look for chainsaws with at least 50cc to 70cc of engine displacement for milling applications.

Bar Length

The length of the chainsaw’s guide bar determines the size of the logs you can cut. For milling, you’ll want a longer bar to handle larger logs. A bar length of 20 inches or more is recommended for milling.


Since milling can be demanding on a chainsaw, durability is essential. Look for chainsaws made of high-quality materials that can withstand the rigors of heavy-duty use. Chainsaws with metal crankcases and sturdy construction are preferable.


Consider the weight of the Chainsaw for Milling, as you’ll be handling it for extended periods. A lighter chainsaw can be more comfortable to use over time, especially during long milling sessions.


Ease of use is crucial, especially for beginners. Look for chainsaws with user-friendly features such as easy-start mechanisms, ergonomic handles, and tool-less chain tensioning systems.

Top Chainsaws for Milling

Now that we’ve covered the essential factors to consider, let’s explore some of the best chainsaws for milling available on the market today.

Husqvarna 460 Rancher

The Husqvarna 460 Rancher is a powerful and versatile chainsaw with a 60.3cc engine, making it suitable for heavy-duty milling tasks. It features a 24-inch bar, providing ample cutting capacity for large logs. The robust build quality ensures durability, and the ergonomic design enhances user comfort. The X-Torq engine technology also reduces fuel consumption and emissions, making it an environmentally friendly choice.

Stihl MS 661 C-M Magnum

Stihl is known for producing high-quality chainsaws, and the MS 661 C-M Magnum is no exception. This professional-grade chainsaw boasts a 91.1cc engine and a 36-inch bar, making it a powerhouse for milling large logs. The M-Tronic technology ensures consistent engine performance, and the decompression valve makes starting the chainsaw easier. While it comes at a higher price point, its performance and durability are worth the investment for professionals.

Echo CS-590 Timber Wolf

The Echo CS-590 Timber Wolf is a cost-effective option that doesn’t compromise on power. With a 59.8cc engine and an 18-inch bar (which can be upgraded to 20 or 24 inches), it’s a versatile choice for milling projects. It features a robust construction, easy-access air filter, and an anti-vibration system for user comfort. This chainsaw offers an excellent balance between performance and affordability.

Makita EA7900PRZ1

For those who prefer electric chainsaws for milling, the Makita EA7900PRZ1 is an excellent choice. It features a 79cc engine and a 24-inch bar, making it suitable for heavy-duty milling. The electric start system eliminates the need for manual pulling, and the easy-to-clean chain compartment simplifies maintenance. While corded electric chainsaws require a power source, they are quieter and produce fewer emissions than gas-powered models.

Safety Tips for Chainsaw Milling

Safety should always be a top priority when using a chainsaw for milling. Here are some essential safety tips to keep in mind:

Wear Proper Safety Gear

Always wear the appropriate safety gear, including a helmet with a face shield, hearing protection, gloves, and chainsaw chaps to protect against kickback.

Maintain a Firm Stance

Maintain a stable and balanced stance while milling, with your feet shoulder-width apart. Keep both hands on the chainsaw at all times.

Keep the Chainsaw Sharp

A sharp chain reduces the risk of kickback and makes cutting more efficient. Regularly sharpen and maintain the chain according to the manufacturer’s instructions.

Be Mindful of Kickback

Kickback is a sudden and dangerous upward motion of the chainsaw. Always be aware of the chainsaw’s kickback zone and avoid it when cutting.

Plan Your Cuts

Plan your cuts carefully to avoid pinching the chainsaw or getting it stuck in the wood. Make sure the log is secure and won’t roll or shift during cutting.

Choosing the best chainsaw for milling is a crucial decision that can significantly impact the quality and efficiency of your woodworking projects. Factors like engine power, bar length, durability, weight, and user-friendliness should all be considered when making your choice.

Why is this best for the mill?

Certainly, let’s elaborate on why each of the recommended chainsaws is considered among the best for milling:

  1. Husqvarna 460 Rancher:
    • Engine Power: The Husqvarna 460 Rancher is equipped with a powerful 60.3cc engine. This level of engine power is crucial for milling, as it allows you to effortlessly cut through larger and denser logs. It ensures that your chainsaw won’t bog down or struggle during heavy-duty milling tasks.
    • Bar Length: Its 24-inch bar provides ample cutting capacity, allowing you to tackle large logs commonly encountered in milling projects. This extended reach ensures efficiency and precision in your cuts.
    • Durability: The Husqvarna 460 Rancher is built to withstand the rigors of milling. Its sturdy construction and high-quality materials ensure it can handle the demands of heavy-duty use, making it a reliable choice for professional millers.
    • User-Friendliness: Beyond power and durability, this chainsaw offers user-friendly features. The ergonomic design enhances comfort during extended use, reducing operator fatigue. The X-Torq engine technology not only enhances performance but also reduces fuel consumption and emissions, making it an environmentally conscious choice.
  2. Stihl MS 661 C-M Magnum:
    • Engine Power: The Stihl MS 661 C-M Magnum is a professional-grade chainsaw boasting an impressive 91.1cc engine. Such a high-powered engine is essential for milling, as it enables you to effortlessly handle large and dense logs, even in the most demanding milling scenarios.
    • Bar Length: With a massive 36-inch bar, this chainsaw offers unparalleled cutting capacity. It can tackle the largest logs with ease, making it a top choice for those engaged in large-scale milling operations.
    • Performance: The incorporation of M-Tronic technology ensures consistent engine performance, optimizing power output for every cut. The decompression valve simplifies starting, reducing the effort required to get the chainsaw up and running.
    • Durability: While it comes at a premium price, the Stihl MS 661 C-M Magnum justifies its cost through exceptional performance and durability. It’s built to withstand heavy and prolonged use, making it a preferred choice for professional millers who demand reliability.
  3. Echo CS-590 Timber Wolf:
    • Engine Power: The Echo CS-590 Timber Wolf strikes a balance between power and affordability, featuring a 59.8cc engine. It offers sufficient power to handle most milling tasks effectively without breaking the bank.
    • Bar Length: With an 18-inch bar, this chainsaw provides versatility. You can use it for a wide range of milling projects, and if needed, you can upgrade to a 20 or 24-inch bar for more extensive cutting tasks.
    • Robust Construction: The chainsaw’s sturdy construction ensures it can withstand the demands of milling. It also incorporates an anti-vibration system, enhancing user comfort during extended use.
    • Budget-Friendly: The Echo CS-590 Timber Wolf delivers excellent performance at a more budget-friendly price point. It’s an ideal choice for those who require a reliable milling chainsaw without the high cost associated with professional-grade models.
  4. Makita EA7900PRZ1:
    • Engine Power: The Makita EA7900PRZ1 is an electric chainsaw with a potent 79cc engine. Its electric start system eliminates the need for manual pulling, ensuring easy and quick startup for your milling tasks.
    • Bar Length: Equipped with a 24-inch bar, this electric chainsaw offers ample cutting capacity. It’s suitable for heavy-duty milling projects where a consistent power supply is available.
    • Low Emissions: Electric chainsaws like the Makita EA7900PRZ1 produce fewer emissions and operate more quietly compared to gas-powered models. This is a significant advantage for those concerned about environmental impact and noise pollution.
    • Ease of Use: The electric start system and easy-to-clean chain compartment simplify operation and maintenance, making it a convenient choice for users who prefer electric chainsaws for milling.

Each of these chainsaws is considered excellent for milling due to its specific combination of engine power, bar length, durability, and user-friendly features, catering to different milling needs and preferences.

Caution to use

Using a chainsaw for milling can be a rewarding but potentially dangerous activity. To ensure your safety and make the most of your milling experience, here are some essential cautions and precautions to keep in mind:

Wear Proper Safety Gear:

    • Always wear a helmet with a face shield or safety goggles to protect your eyes and face from flying debris.
    • Use hearing protection to guard against the high noise levels generated by chainsaws.
    • Wear durable gloves to provide a better grip on the chainsaw and protect your hands.
    • Invest in chainsaw chaps or leg protection to safeguard against accidental contact with the chainsaw chain. These chaps are designed to stop the chain in case of contact with your legs.

Maintain a Firm Stance:

    • Stand with your feet shoulder-width apart and maintain a stable and balanced stance while operating the chainsaw.
    • Keep both hands on the chainsaw’s handles at all times to maintain control and stability.

Keep the Chainsaw Sharp:

    • Regularly inspect the chainsaw chain and ensure it remains sharp. A dull chain can increase the risk of accidents as it is more prone to kickback.
    • Learn how to sharpen the chain properly, or take it to a professional for maintenance.

Be Mindful of Kickback:

    • Understand that chainsaws are susceptible to kickback, a sudden and dangerous upward motion of the chainsaw.
    • Be aware of the chainsaw’s kickback zone, which is typically the upper part of the guide bar nose. Avoid placing this part of the bar in contact with the wood.
    • Maintain a firm grip on the chainsaw and be prepared to react if kickback occurs. Never operate a chainsaw one-handed.

Plan Your Cuts:

    • Carefully plan your cuts to prevent the chainsaw from getting pinched in the wood or becoming stuck.
    • Ensure that the log is secure and won’t roll or shift during the cutting process.
    • Be cautious of your surroundings and avoid cutting near structures, people, or obstacles.

Follow the Chainsaw Manufacturer’s Instructions:

    • Read and familiarize yourself with the user manual and safety guidelines provided by the chainsaw’s manufacturer.
    • Follow recommended maintenance procedures, including chain tensioning, oiling, and fuel mixture ratios.

Fuel and Oil Safety:

    • Handle fuel and oil with care, and use containers specifically designed for storing and transporting these liquids.
    • Refuel the chainsaw when it’s completely cool and away from open flames or sparks. Store fuel and oil in a well-ventilated area.

Regular Maintenance:

    • Conduct routine maintenance on your chainsaw to ensure it’s in optimal working condition.
    • Check for loose parts, damaged components, and worn-out chains regularly. Replace or repair as needed.

Training and Experience:

    • If you’re new to using a chainsaw for milling, consider seeking training from a qualified instructor or experienced operator.
    • Practice safe chainsaw handling techniques in a controlled environment before tackling larger milling projects.

Emergency Preparedness:

    • Always have a first aid kit, fire extinguisher, and a communication device (such as a mobile phone) readily available in case of accidents or emergencies.

Remember that safety should be your top priority when using a chainsaw for milling. By adhering to these cautions and precautions, you can minimize the risks associated with chainsaw operation and enjoy a safe and productive milling experience.

While there are many great options available, the Husqvarna 460 Rancher, Stihl MS 661 C-M Magnum, Echo CS-590 Timber Wolf, and Makita EA7900PRZ1 are among the top choices for different needs and budgets.

With the right chainsaw and safety precautions, you’ll be well-equipped to tackle any milling project with confidence and precision. Happy milling!

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